Solution:

Our team has analyze the cycle time for each process, to improve the product output need to split the function and cutoff the bottleneck process. We found out the forming and pressing process are the bottleneck process. Therefore, The system layout was design with two entrance of carpet loading position, two heating oven, one dispensing robot integrate with rotation table, three forming and pressing machine, and one six axis robot for carpet transportation.
As both carpet need the heating process, but in two different type of heating. Therefore, we design the layout with two different heating oven to heat the carpet. After heating process, the carpet will automatically transfer to the forming and pressing machine for the next process. After form and press process, the six axis will pickup the carpet from the machine to the dispensing station for dispensing process. After the dispensing process, the six axis robot will pick up the carpet back to the form and press machine, in the meanwhile the other heated carpet will move to the same station, and cover on the dispensed carpet. and start the forming and pressing process. Finally the end product will pickup by operator. The dispensing station has buffer rotation table can dispense product and deliver product at the same time. Time saving.